Haichen Machinery has been building plastic basin injection molding machines for over 20 years. Our HCK series machines are designed specifically for large basin production, with clamping forces from 450 to 800 tons and servo energy saving as standard. We have supplied basin injection molding machines to customers across Asia, the Middle East, and Africa.
Why Choose Haichen HCK530 for Large Basin Production?
530 Tons of Clamping Force for Large Basin Molds
The HCK530 delivers 5300 kN (530 tons) of clamping force. This makes it ideal for large household basins, laundry tubs, and storage containers. The 870×820 mm tie‑bar spacing fits oversized molds easily. The 850 mm opening stroke ensures smooth demolding of deep‑cavity products. The machine weighs 22 tons, giving it the stability and rigidity needed for high‑volume production.
A large basin injection molding machine must handle the substantial projected area of large basin molds. The HCK530’s platen size of 1270×1220 mm provides plenty of space for oversized molds, ensuring consistent part quality.
Servo Energy Saving – Cut Electricity Costs by 30–50%
Basin products are high‑volume, low‑margin goods. Electricity costs directly affect your per‑unit profit. The HCK530 uses a servo motor drive system that adjusts oil pump flow and speed in real time based on actual demand. During holding pressure and cooling, the motor nearly stops. This saves 30–50% energy compared to traditional fixed‑pump hydraulic machines.
The servo system also lowers hydraulic oil temperature by 8–12°C. This extends oil service intervals from 4,000 to 7,000 operating hours. For a factory running multiple machines 24/7, these savings add up fast.
Optimized Injection Unit for Heavy Basin Parts
Large basins need large shot weights. The HCK530 offers three screw diameter options: 80 mm, 85 mm, and 90 mm. The maximum shot weight (PS) reaches 2518 g. The screw design improves plasticizing capacity and injection speed.
| Parameter | Option A | Option B | Option C |
|---|---|---|---|
| Screw Diameter (mm) | 80 | 85 | 90 |
| Shot Volume (cm³) | 2187 | 2468 | 2767 |
| Shot Weight (PS, g) | 1990 | 2246 | 2518 |
| Injection Pressure (Bar) | 1912 | 1700 | 1510 |
| Injection Rate (cm³/s) | 509 | 574 | 643 |
| Plasticizing Capacity (g/s) | 59 | 70 | 89 |
High‑Rigidity Clamping Unit – Precision and Stability
The HCK530 uses a high‑strength clamping structure for stable, reliable performance. The large platen size of 1270×1220 mm gives you plenty of space for oversized basin molds. The 850 mm opening stroke handles deep‑cavity products with ease. This rigidity delivers consistent part quality and lower scrap rates over the machine’s lifetime.
A plastic basin injection molding machine manufacturer must ensure that the clamping unit can withstand the high injection pressures required for large parts. The HCK530’s double‑cylinder injection design ensures stable, repeatable performance.
Wide Range of Applications
Beyond water basins, the HCK530 suits bath tubs, containers, lids, buckets, and many other plastic products. One machine serves multiple uses, maximizing your equipment investment. A basin making machine that offers this versatility delivers better return on investment.
How to Choose the Right Plastic Basin Injection Molding Machine
Selecting the right plastic basin injection molding machine requires careful evaluation of several key factors. Here is a practical guide to help you decide.
Consider Your Basin Size and Weight
The size and weight of your basin products directly decide the clamping force and shot capacity you need.
- Small to medium basins (diameter under 400 mm): 200–400 tons may work.
- Large basins (diameter 400–600 mm or larger): you need 500 tons or more.
The HCK530’s 530‑ton clamping force and maximum 2518 g shot weight handle large‑diameter, thick‑wall basins easily. We customize configurations and mold recommendations based on your specific product requirements.
Match Clamping Force to Mold Projected Area
A good rule of thumb: each square centimeter of projected mold area needs about 3–5 tons of clamping force. Add a 15–20% safety margin for material variations and process fluctuations.
For example, a basin mold with a projected area of 1500 cm² needs about:
- 1500 × 3.5 = 525 tons (theoretical)
- 525 × 1.15 = 604 tons (with safety margin)
The HCK530’s 530‑ton rating fits comfortably in this range for most large basin applications.
Evaluate Energy Consumption and Long‑Term Costs
Basin production runs continuously. Energy costs are a major part of your total production cost. A servo‑driven plastic basin injection molding machine saves 30–50% on electricity compared to traditional hydraulic machines.
When comparing quotes, look beyond the initial purchase price. Calculate the total cost of ownership over 5–10 years, including energy, maintenance, and spare parts.
Plan for Automation and Future Production Scaling
Modern plastic basin injection molding machines should support automation integration. The HCK530 accommodates robot interfaces for automatic part removal, sprue cutting, and stacking. This reduces labor costs and improves production consistency.
When planning your production line, consider:
- Current output requirements – daily or monthly production targets
- Future expansion – can the machine handle increased capacity?
- Auxiliary equipment – dryers, chillers, loaders, and mold temperature controllers
Technical Specifications – HCK530 Plastic Basin Injection Molding Machine
| Parameter | Specification |
|---|---|
| Injection Unit | |
| Screw Diameter | 80 / 85 / 90 mm |
| Screw L/D Ratio | 23.4 / 22 / 20.8 |
| Shot Volume | 2187 / 2468 / 2767 cm³ |
| Shot Weight (PS) | 1990 / 2246 / 2518 g |
| Injection Pressure | 1912 / 1700 / 1510 Bar |
| Injection Rate | 509 / 574 / 643 cm³/s |
| Plasticizing Capacity | 59 / 70 / 89 g/s |
| Max. Screw Speed | 140 r/min |
| Clamping Unit | |
| Clamping Force | 5300 kN |
| Tie‑Bar Spacing (W×H) | 870×820 mm |
| Platen Size | 1270×1220 mm |
| Opening Stroke | 850 mm |
| Min. Mold Height | 320 mm |
| Max. Mold Height | 870 mm |
| Ejector Stroke | 220 mm |
| Ejector Force | 120 kN |
| General | |
| System Pressure | 175 Bar |
| Pump Motor Power | 60 kW |
| Heating Capacity | 40 kW |
| Oil Tank Capacity | 700 L |
| Machine Dimensions (L×W×H) | 9.0×2.2×3.0 m |
| Machine Weight | 22 t |
Applications of HCK530 in Basin Production
Household Laundry Basins and Tubs
The HCK530 works effectively for producing large household laundry basins. Its 530‑ton clamping force and large platen size accommodate the oversized molds required for these products. The 850 mm opening stroke ensures smooth ejection of deep basins without part damage. A plastic basin injection molding machine with these specifications delivers consistent quality for high‑volume household basin production.
Large Storage Containers
Storage containers for household and industrial use need consistent wall thickness and dimensional accuracy. The HCK530’s servo energy‑saving system and high‑rigidity clamping unit deliver stable cycle times and excellent energy efficiency. This helps customers maintain product quality while reducing per‑unit production costs.
Pet Tubs and Specialty Basins
The HCK530 has proven successful in multiple countries for mass production of pet tubs, water storage basins, and more. Its versatility makes it valuable for manufacturers serving diverse market segments. A basin making machine that handles multiple basin types maximizes equipment utilization.
Industrial and Commercial Basins
Beyond household applications, the HCK530 produces industrial basins, commercial‑grade containers, and other large plastic parts requiring high strength and durability.
Haichen HCK Series for Basin Production
Haichen’s HCK series plastic basin injection molding machines cover the full range of large basin production needs. Our machines are designed specifically for large parts with thick walls and long cooling times.
Recommended HCK Models for Basin Production
| HCK Model | Clamping Force | Best for | Typical Basin Size | Key Features |
|---|---|---|---|---|
| HCK 460 | 460 tons | Small to medium basins | 500–550mm | Balanced performance, energy efficient |
| HCK 530 | 530 tons | Medium basins | 550–580mm | High stability, good shot capacity |
| HCK 600 | 600 tons | Large basins | 580–600mm | Heavy-duty clamping, high output |
| HCK 800 | 800 tons | Extra-large basins | 600mm+ | Maximum clamping for thick-wall basins |
All HCK series plastic basin injection molding machines come with:
- Servo energy saving – reduces electricity costs by 30–50%
- CE12 robot interface – supports automation integration
- Multi-zone PID temperature control – ±1°C accuracy
- Large platen size – accommodates oversized basin molds
- Long opening stroke – handles deep-cavity products
- Multi-language control system – supports 21 languages
- Hydraulic core-pull interfaces – standard on all models
Frequently Asked Questions
What size injection molding machine do I need for large plastic basins?
For large household basins (diameter 400–600 mm or larger), you typically need a machine with 500 tons or more of clamping force. The Haichen HCK530 provides 530 tons, making it an excellent choice for most large basin applications. A plastic basin injection molding machine with this tonnage range ensures stable production for large parts.
How much can a servo injection molding machine save on electricity?
Servo‑driven plastic basin injection molding machines save 30–50% on energy compared to traditional fixed‑pump hydraulic machines. The exact savings depend on your production cycle and operating conditions.
Can the HCK530 produce different types of basins?
Yes. The HCK530 suits production of laundry basins, storage containers, pet tubs, bath tubs, lids, buckets, and various other plastic products. By changing molds, you can switch between different product types. A basin making machine with this versatility delivers better ROI.
What is the typical cycle time for a large plastic basin?
Cycle time depends on basin size, wall thickness, and material. For large household basins, cycle times typically range from 25–45 seconds. The HCK530’s optimized injection unit and cooling system help minimize cycle times.
What materials can the HCK530 process?
The HCK530 processes PP, PE, ABS, and other common thermoplastics used in basin production. The machine offers multiple screw options to accommodate different material viscosities. A plastic basin injection molding machine manufacturer should provide flexibility for different materials.
Does Haichen provide installation and training services?
Yes. Haichen provides professional on‑site installation, commissioning, and comprehensive operator training. Our service covers many countries worldwide.
Haichen Machinery – your plastic basin injection molding machine partner. From HCK 450 to HCK 800, we help you get the right machine for your basin production.
Author: Yang, Senior Engineer, Haichen Machinery
